Helical Gears Market Size, Share, Opportunities, And Trends By Type (Single Helical Gears, Double Helical Gears, Spiral Helical Gears, Hypoid Gears), By Teeth Configuration (Left-Handed, Right-Handed), By Axis-Configuration (Perpendicular, Parallel), By End-User (Automotive, Aerospace, Industrial, Others), And By Geography - Forecasts From 2023 To 2028

The helical gears market was valued at US$15.275 billion in 2021 and is expected to grow at a CAGR of 4.37% during the forecast period.

Helical gears are gears with their teeth set at an angle to the gear's face, deviating from the traditional perpendicular alignment. Such gears owing to their durability and long-lasting nature finds applicability in automotive, aerospace, and other high load application. The booming production output of the end-users such as automotive coupled with other various industrial sector growth is prominently driving the helical gears market size expansion.

Booming automotive production bolsters the helical gears market growth.

Helical gears are highly desirable in automotive applications due to their numerous advantages, including lower noise levels, smoother operation, and the ability to handle higher loads, making them ideal for automotive applications. Hence, with the increasing automotive production coupled with the need for efficient and reliable gear systems, the demand for helical gears continues to grow in the automotive sector, contributing to the overall expansion of the helical gears market. According to the Census and Economic Information Centre, In December 2022, motor vehicle production in Spain reached 2,219,462 units, indicating a growth of 5.6% compared to the previous year's figure of 2,098,133 units in December 2021.

Emerging industrial automation drives the helical gears market expansion.

Helical gears find extensive usage in robotics and other automated systems, playing a crucial role in ensuring smooth and precise mechanical operations. The growing trend of industrial automation has provided a positive outlook to the helical gears industry, as robotics technology continues to advance and automation becomes more prevalent across industries, the demand for helical gears as essential components in robotic systems has seen a significant rise. According to the International Federation of Robotics, in 2020, the number of industrial robots operating in factories worldwide reached 2.7 million, reflecting a notable 12% increase compared to the previous year.

The rising aerospace sector drives helical gears market growth.

Helical gears play a crucial role in aircraft systems, including engines, landing gear, and control mechanisms, where reliability, precision, and efficiency are paramount. The growing air travelling has increased aircraft production and deliveries owing to which the need for high-performance gear systems like helical gears has surged. According to the General Aviation Manufacturers Association, in 2022, aeroplane shipments demonstrated positive growth compared to 2021. Piston aeroplane deliveries increased by 8.2% (1,524 units), turboprop aeroplane deliveries rose by 10.4% (582 units), and business jet deliveries slightly increased from 710 to 712 units. The total value of aeroplane deliveries in 2022 amounted to approximately $22.9 billion, reflecting a growth of around 5.8%.

Asia-Pacific region is anticipated to be the leader.

The Asia Pacific region has emerged as a leader in the helical gears market owing to its robust manufacturing capabilities, expanding automotive sector, and increasing investments in automation, countries. According to the International Trade Administration, In 2020, the Korean government invested $414.4 million in research and development projects to encourage SMEs to enhance and expand their automated technologies. Additionally, China's domestic automotive industry is projected to reach 35 million vehicle production by 2025. In 2021 alone, the country witnessed, over 26 million vehicles sold, including 21.48 million passenger vehicles, marking a notable 7.1% increase compared to the previous year

Technological limitations restrain the helical gears market growth.

While helical gears offer numerous advantages, they may not be suitable for certain applications that demand specific gear characteristics. For instance, in applications requiring high torque transmission, helical gears may face limitations due to their inherent axial thrust and load distribution characteristics. Similarly, applications that demand low backlash, such as precision machinery may require alternative gear types that can achieve tighter tolerances. These limitations can restrict the widespread usage of helical gears in these specialized applications, necessitating the exploration of alternative gear solutions that better align with the specific requirements and constraints of these industries.

Key Developments

• November 2022: Sona Comstar, a Tier 1 supplier based in Gurugram, successfully developed and brought to market net-formed spiral bevel gears. These gears have been manufactured using a reduced amount of steel, resulting in a more advantageous grain structure compared to their machined counterparts. This advancement in gear manufacturing not only contributes to cost reduction but also enhances the overall quality of the gears.
• August 2022: Dana Incorporated made a significant announcement regarding the introduction of the Brevini EvoMax series of helical and bevel-helical gearboxes tailored specifically for marine and offshore applications. This innovative gearbox range comprises five entirely new sizes and incorporates 14 redesigned gearboxes, all aimed at delivering enhanced performance in terms of higher torque, improved efficiency, and extended service life. With these advancements, the marine and offshore industries can expect better and more reliable gearbox solutions to meet their specific needs.
• December 2021: Motovario introduced new multi-mix lines designed for the assembly of H-series helical gear reducers and B-series helical bevel gear reducers. These advanced assembly lines offer a "zero setup" feature, allowing for the efficient assembly of all product ranges. Notably, the production rate achieved on these lines is twice as fast as traditional assembly benches. These innovative systems not only increase productivity but also enhance the overall quality of Motovario products. By utilizing these assembly lines, Motovario ensures that customers receive excellent products that fully adhere to specific quality standards, thereby offering an enhanced user experience.

Company Products

• Helical Gears: The Adams Company offers a wide range of helical gears with exceptional capabilities. These gears exhibit a maximum capacity of 2.5 Diametral Pitch, allowing for robust and efficient performance in various applications. Additionally, the company's helical gears possess a minimum capability of 48 Diametral Pitch, providing precise and intricate gear solutions for specialized requirements.
• Cut Helical Gears: Gears Motions offers a comprehensive selection of Cut Helical Gears, designed to cater to a wide range of needs. These gears exhibit a diameter range from 0.5 inches to 36.0 inches, ensuring versatility in various applications. With a maximum face width of 24 inches, these helical gears can handle larger loads and transmit power efficiently. Additionally, the gears are available in pitch options from 120 to 1.5 Diametral Pitch, providing flexibility to meet specific gearing requirements.

Helical Gears Market Scope:

Segmentation

• By Type
  • Single Helical Gears
  • Double Helical Gears
  • Spiral Helical Gears
  • Hypoid Gears
• By Teeth Configuration
  • Left-Handed
  • Right-Handed
• By Axis-Configuration
  • Perpendicular
  • Parallel
• By End-User
  • Automotive
  • Aerospace
  • Industrial
  • Others
• By Geography
  • North America
    • USA
    • Canada
    • Mexico
  • South America
    • Brazil
    • Argentina
    • Others
  • Europe
    • Germany
    • UK
    • France
    • Spain
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • UAE
    • Others
  • Asia Pacific
    • China
    • Japan
    • South Korea
    • India
    • Australia
    • Others