The surface inspection market is expected to grow at a CAGR of 7.22%, reaching a market size of US$7.377 billion in 2030 from US$5.205 billion in 2025.
Surface inspection is the process of surface examination to find potential defects, flaws, or irregularities. It ensures a long service life for a product or commodity and uses directional lighting, smart cameras, software, and equipment to detect and correct surface defects. Such technology is usually used in the automotive industry to detect body or paint defects, and it also finds applicability in the electronics segment to correct surface defects.
The global surface inspection market is expected to grow steadily, mainly due to the increasing relevance of the automotive sector. Moreover, the stricter government regulations implemented in the automotive and healthcare industries are expected to drive up the market demand for surface inspection. The North American region is anticipated to hold a considerable market share due to the increasing advancements in automotive technology and the booming electronics industry.
The increasing prevalence of road potholes can damage and create various issues on a vehicle, such as buckling wheels, cracks on the body, tire lumps, fractured alloys, suspension issues, tracking and wheel balancing issues, and many more. According to the American Automobile Association, the average pothole-related repair cost is US$406. Likewise, as per CAA-Quebec's April 2023 press release, the damage expense due to potholes ranges between $200 to $600 in Quebec, which has witnessed a significant 20% growth from 2020’s average cots. Such issues have raised concern regarding road surface inspection, enabling companies to develop inspections to cater to such needs.
Technological innovations such as Chromasens's release of the 3DPIXA RI stereo line-scan camera have made road surface inspection easy and efficient. When fitted on a typical vehicle, it can acquire high-resolution inline photographs of continuous road surfaces as broad as 14.4 feet in one pass. It can identify not only the width but also the depth of a pothole by creating a 3D model with a point cloud of the hole.
The technology would be significantly beneficial since manual road surface inspection is expensive and time-consuming. It requires professional workers to visually detect and record the location and severity of potholes and cracks and then report them to the maintenance department to fix them.
Surface inspection is used in the automotive sector to diagnose and repair paint and surface cracks or defects. The demand for new automobiles is expected to increase with the increasing developments in the automotive sector and the expanding adoption of electric vehicles. According to the International Organization of Motor Vehicle Manufacturers, worldwide vehicle sales in 2023 stood at 92.72 million, comprising over 65.27 million passenger vehicles. Owing to the advancements in the automotive industry, the surface inspection demand is also expected to increase.
Major automotive manufacturers such as BMW and Toyota are investing to improve their vehicle models' production scale and quality. For instance, in October 2022, DeGould installed its digital vehicle inspection system, “Auto-Compact”, at Toyota Motor Manufacturing Mississippi. The inspection system sets a benchmark for inspection metrics and improves the overall accuracy of the damage detection process. The installation would bolster Toyota’s “12th Generation Corolla” manufacturing process.
Likewise, in March 2022, the BMW Group started using automated surface processing in its Regensburg manufacturing facility to inspect, mark, and analyze the painted vehicle surface in series production.
North America is predicted to constitute a considerable share of the market fuelled by the booming automotive and medical device manufacturing in nations, namely the United States and Canada. This has bolstered the market demand for surface inspection in such nations. According to the data provided by the International Organization of Motor Vehicle Manufacturers, in 2023, USA automotive production reached 10.61 million units, signifying a 5.6% increase over 2022’s production. Likewise, Canada and Mexico experienced significant growth of 26% and 13% compared to the previous year.
| Report Metric | Details |
|---|---|
| Study Period | 2021 to 2031 |
| Historical Data | 2021 to 2024 |
| Base Year | 2025 |
| Forecast Period | 2026 – 2031 |
| Report Metric | Details |
| Surface Inspection Market Size in 2025 | US$5.205 billion |
| Surface Inspection Market Size in 2030 | US$7.377 billion |
| Growth Rate | CAGR of 7.22% |
| Study Period | 2020 to 2030 |
| Historical Data | 2020 to 2023 |
| Base Year | 2024 |
| Forecast Period | 2025 – 2030 |
| Forecast Unit (Value) | USD Billion |
| Segmentation |
|
| Geographical Segmentation | North America, South America, Europe, Middle East and Africa, Asia Pacific |
| List of Major Companies in Surface Inspection Market | |
| Customization Scope | Free report customization with purchase |
The Surface Inspection market is analyzed into the following segments: