Cast Elastomer- Flexibility, Strength, Endurance

cast elastomer market

The Cast Elastomer Market is estimated to increase at a compound yearly growth rate of 3.01%.

Rubber-like polymeric polymers having higher flexibility than other materials are known as elastomers. When elastomers are warped by external pressures, they can resist flow like a viscous fluid. Polyurethane cast elastomers’ adaptability enables them to obtain the highest possible range of physical attributes for a specific application. Superior load-bearing capacity, transparency, structure retention, adhesiveness, electric insulation qualities, and a wide hardness range are only a few of the benefits offered by the materials. Furthermore, cast elastomers may be formed into any shape, allowing them to be used in a wide range of applications such as exploration and production, healthcare, industrial, and many others.

According to analysts, the increasing demand for cast elastomer owing to increasing demand from end-use industries will be the driving force behind the market’s robust growth over the forecasted timeframe.

Due to increased demand from numerous end-use industries such as infrastructure, mining, automobiles & transportation, industrial, medical, and oil & gas, cast elastomers are expected to rise significantly in the coming years. Cast elastomers could be molded to a variety of durometer hardnesses to satisfy the needs of a particular application. Hot cast polyurethane elastomers are utilized extensively in the mining sector for mineral processing domains such as sorting screens, conveyor scrapers, as well as other components. Cast polyurethane elastomers’ high load-bearing capacity, resistance to abrasion, durability, and impact strength qualities enable mining equipment to function better and endure longer. The expansion of the cast elastomer market will be aided by rising output in the mining industry, as well as increased exploration efforts, particularly in emerging markets.

Furthermore, leading enterprises have been driven to produce new goods as a result of greater awareness of environmental sustainability, increased competition, and variability in raw material prices. Products with low free or residual monomer content, for example, decreased exposure to hazardous carcinogenic chemicals while also improving physical qualities. Era Polymers and Covestro, for example, have introduced a range of relatively low monomer prepolymers. In addition, the need for green polyurethane continues to rise. This has heightened attention to the development of environmentally friendly PU products, such as organic polyols. Manufacturers have also been striving to create bio-based isocyanates to counteract the negative impacts of petroleum-based isocyanates. Such activities, in tandem with the rapid growth of technology, are expected to provide enormous benefits for the competitors in the cast elastomer market.

Cast elastomer market expansion could be hindered by the hazardous impact on human beings and the environment during the projected period.  

Isocyanates are strongly reactive compounds with a low molecular weight that are used to make varnishes, fibers, flexible & rigid foams, coatings, and elastomers, among other things. The main raw ingredients utilized in the production of polyurethane cast elastomers are isocyanates such as TDI, MDI, & HDI, which are highly reactive and toxic. As a result, there is broad opposition to the marketing and use of these substances. Isocyanate vapors are harmful to human health because they irritate the skin, eyes, nose, throat, and lungs. These isocyanates create respiratory sensitivity in workers, which can lead to severe asthma attacks. As a result, avoiding workers from being exposed to isocyanates is a vital step in reducing health risks.  When there is exposure to airborne concentrations of isocyanates, some protective measures need to be taken, such as the use of safe systems of work (local exhaust ventilation), appropriate protective equipment (respiratory protection), as well as other workplace practices (proper handling and storage). These variables might raise final production costs, lowering the cast elastomers market’s profit margins.

During the forecasted time frame, the hot-cast elastomer segment in the Cast elastomer market is predicted to have a dominating share.

The cost-effectiveness, adaptability, and durability of these cast elastomers are the primary growth drivers for their high usage. These elastomers are utilized in applications that need a high level of performance, such as wheels & industrial rollers. Furthermore, to achieve a competitive advantage in the market, several organizations are focused on the development and deployment of hot caste systems. For example, LANXESS announced its hot cast and cold cure technology for polyurethane cast elastomers in September 2021. The method will use a unique Vibracure curative to cure a Vibrathane MDI ether prepolymer at room temperature, which will save energy, improve EH&S, and reduce CO2 emissions significantly.

The industrial segment is expected to grow rapidly in the Cast elastomer market by application.

The significant market in the industrial category can be attributed to the large range of cast elastomer applications available in this industry. The need for cast elastomers in this area is being boosted by an increasingly globalized world & growing number of machines. Cast elastomers are utilized in a variety of applications in the industrial sector, including coupling elements, seals and gaskets, conveyor belts, forklift wheels, and much more. These components are then employed in a variety of industries, including paper, construction, heavy industry, and so on. The cast elastomers market is likely to benefit from the rising demand for energy-efficient and environmentally friendly equipment.

During the forecast period, the Cast elastomer market in the Asia Pacific is predicted to have a dominating share.

The Cast elastomer market is classified into five regions based on geography: North America, South America, Europe, the Middle East, Africa, and the Asia Pacific. The worldwide cast elastomer market has been led by the Asia Pacific, and this trend is expected to continue over the forecast period. The expansion in the APAC region can be attributed to the expanding manufacturing sector in rising economies like China, Indonesia, India, Malaysia, Thailand, and others in the area, where demand for industrial machinery and equipment is quickly increasing. Furthermore, rising urbanization and population expansion are pushing the markets to increase cast elastomer usage. Moreover, advancements in industrialization, rising demand owing to shifting demographics, and government initiatives are projected to draw business investments in areas such as electricity, energy and utilities, metal processing, construction, and mining. For instance, Huntsman announced plans to debut a new line of easy-to-use elastomers in July 2021, which will be used to ease the castings of heavily loaded and complex parts. The items may increase operational flexibility while casting hard-wearing, big, and specialty elements for industrial, oil & gas, and mining techniques.

Covid-19 Insights                                            

Government restrictions enacted in reaction to the COVID-19 outbreak have had a substantial impact on the cast elastomers market, obstructing the manufacturing and shipping activities of several market participants. However, there has been an increasing trend in the market for PPE kit manufacturers to develop thermoplastic polyurethane elastomers. Face masks, medical gowns, valves, tubes, cable jackets, mattress covers, and other products have benefited from the advancement.

Global Cast Elastomer Market Scope:

Report Metric Details
 Growth Rate CAGR of 3.01% from 2020 to 2027
 Base year 2020
 Forecast period 2022–2027
 Forecast Unit (Value) USD Billion
 Segments covered Type, Application, And Geography
 Regions covered North America, South America, Europe, Middle East and Africa, Asia Pacific
 Companies covered BASF SE, The Dow Chemical Company, Huntsman International, Covestro AG, Chemline, LANXESS AG, Mitsui Chemicals, Wanhua Chemicals, ERA polymer, Accella Corporation, Carlisle Polyurethane Systems
 Customization scope Free report customization with purchase