North America Control Valve Market Size, Share, Opportunities, And Trends By Type (Hydraulic, Pneumatic, Electric), By End User (Oil and Gas, Energy and Power, Water and Wastewater, Mining, Others), And By Geography - Forecasts From 2025 To 2030

North American Control Valve Market Size:

The North American Control Valve Market is expected to grow from USD 2.305 billion in 2025 to USD 3.018 billion in 2030, at a CAGR of 5.54%.

North America Control Valve Market Overview

The market is experiencing significant growth, driven by growing demand for advanced control valves due to increasingly expanding industrial automation. The expanding end-user industries and growing demand from existing end-users for complying with safety regulations and the smooth working of operations are providing a significant boost to the market.

In the coming years, the market will witness significant growth in demand for smart control valves, which are equipped with sensors and digital communication capabilities to enable real-time monitoring, diagnostics, and remote operation. For example, Emerson Fisher FIELDVUE™ DVC7K Digital Valve Controller uses Bluetooth® wireless technology, allowing it to see the health of multiple valves. Players are also investing in advanced corrosion-resistant alloys, composite materials, and advanced coatings to make products corrosion-free. With the growth in electric and pneumatic control valves, companies are investing in optimizing them for low energy consumption.

Rising investment in fluid handling technology in the pharmaceutical industry in order to improve hygiene and speed up the process is driving the demand for control valves in North America. Expansion of shale gas exploration activities coupled with corresponding pipeline installations will further bolster the growth of the control valve market in the region in the coming years. Technological advancements in various process industries require the upgradation and replacement of older valves. Servicing requirements, thus, are also expected to escalate the growth of the North America Control Valve market during the forecast period.

The market hosts a large number of global and regional manufacturers, including giants like Emerson, Velan, Flowserve, and others. As they have strong brand recognition, extensive product portfolios, and well-established distribution networks, it creates intensifying high competition in the market. Players are vigorously competing on product innovation, developing smart control valves with IoT integration. There is also a growth of specialized firms, offering highly customized control valves tailored for particular industries.

North America Control Valve Market Introduction

A Control valve is a key part of a control loop that helps in regulating the flow capacity or temperature of fluids, or upstream pressure and downstream pressure, or level. It is widely used in the petroleum, chemical, pharmaceutical, textile, paper, refining, oil and gas, iron and steel metallurgy, and other industries, acting as a key critical control element in the business processes.

The North American control valve market is robust, shaped by high industrial automation adoption, large oil and gas and power industries, and continuing upgradation in aging infrastructure. Its market is growing, driven by growing demand from various end-users such as oil refineries, utilities, and manufacturing plants. The expansion of industries such as LNG, renewable energy, and advanced manufacturing is allowing the market to grow significantly. For example, the region's renewable energy capacity is continuously growing with a share of 10.9% in the USA, 12.97% in Mexico, and 23.84% in Canada in modern renewables in final energy consumption, 2021, increasing the use of control valves in renewable power plants and grid modernization projects.

The North American region is increasingly experiencing a high level of industrial automation, which is a key high-growth factor for the market. As per data by the IFR World Robotics 2024, 381,964 industrial robots were working in US factories, an increase of 12%. It has increased from 285,000 units in 2018 to approximately 382,000 in 2023. This rapid growth in robotics adoption is a key driver for control valve demand, as automated manufacturing processes rely heavily on precise fluid control systems, which is enabled by advanced control valves, to ensure efficient, accurate, and reliable operation of robotic equipment and the associated industrial workflows.

In addition, the growing demand for higher efficiency and reduced downtime, along with the increasingly stringent environmental and safety regulations, is giving a boost to the market expansion. For instance, the USA’s Clean Water Law, Clean Air Act, EPA Power Sector Rules, Canadian Environmental Protection Act, and others are driving the demand for control valves to maintain safety and regulations.

North America Control Valve Market Drivers

• Rising investment in oil and gas exploration and production

Increased investment in oil & gas production and exploration is one of the key growth promoters of the North American control valve market since the continent, particularly the United States and Canada, has been experiencing high spending on upstream activities, specifically shale gas, tight oil, and offshore reserves.

The market is significantly fueled by rising investments in oil and gas exploration and production, especially in leading states like Texas (with 2,079,249 units), New Mexico (744,639), Colorado (172,355), Oklahoma (144,734), and California (104,150). These high-output regions, particularly the Permian Basin, spanning Texas and New Mexico, drive immense demand for control valves in drilling, pipeline transport, processing, and refining systems, where precise flow regulation is essential. As E&P activity continues to grow in these key hubs, the need for robust, high-performance control valves is expected to remain strong going forward.

In line with this, primary energy production in Canada grew at an average annual rate of 2.6% between 2012 and 2022, with Canada’s share increasing from 3.2% to 3.6% of total global energy production. Crude oil production, followed by natural gas production, mainly drove this growth. By 2022, oil production accounted for 51.7% of Canada’s total energy production, followed by natural gas at 32.4%. As of 2022, Canada was the world’s sixth-largest energy producer.

Moreover, Canada’s proven natural gas reserves are estimated to be 87 trillion cubic feet (Tcf) as of January 2024. Most of these reserves are found in the Western Canadian Sedimentary Basin (WCSB). Natural gas reserves are also present in other regions of Canada, such as offshore fields off the eastern coast of Newfoundland and Nova Scotia, the Arctic region, and the Pacific coast.

With emerging technologies in hydraulic fracturing and horizontal drilling, oil & gas operators are increasing production capabilities, which demand extremely dependable flow control solutions to manage fluctuating pressure, temperature, and fluid behavior. Control valves play a crucial role in upstream operations, such as wellhead control, separation, injection, and processing, providing precise flow regulation and safety of operation.

Furthermore, large-scale projects in LNG terminals, pipeline facilities, and refinery revamps are driving demand for valves that withstand corrosive media and aggressive environments. For example, the U.S. Gulf Coast has witnessed an influx of investment for new export terminals, whereas Canada is developing LNG facilities in British Columbia. These innovations not only drive the quantity of valves required but also create demand for smart, automatic control valves capable of integration with advanced SCADA and Industrial Internet of Things (IIoT)-based monitoring systems, further propelling market growth.

North America Control Valve Market Segmentation Analysis

The market is segmented based on type, operation type, and end-users. By type, control valves are segmented into linear and rotary. The linear is a key type, where it works in a linear-motion style. Its demand is driven by its simple design, ease of maintenance, and its versatility with many different trim sizes and design options. On the other hand, rotary control valves are becoming more popular due to their smaller size, easy control of emissions, as well as their lower propensity to clog in dirty services. They operate by blocking the flow through a quarter-turn or 90° range.

By operation type, hydraulic, pneumatic, electric, and manual are key types of control valves. Hydraulic control valves use hydraulic fluid pressure to actuate the valve, pneumatic use compressed air to operate valve actuators, and electric control valves use electric actuators for precise control. Electric control valve is growing rapidly, driven by its growing demand in power generation, water treatment, and oil & gas sectors due to high precision and automation compatibility. Manual control valves are operated manually and are used only in smaller plants or less critical processes.

By end-user industry, the market is segmented into oil and gas, energy and power, water and wastewater, mining, chemicals, pharmaceuticals, food & beverages, building & construction, pulp & paper, agriculture, and others. Oil and gas is the dominant end-user of control valves due to their need for precise flow and pressure control in this industry. The water and wastewater treatment segment is also growing rapidly.

The market is segmented into countries, namely the USA, Canada, and Mexico. The USA is the largest market, driven by a highly developed end-user industry, a strong presence of the manufacturing sector, and stringent government regulations. Canada’s market is driven by oil sands and natural gas extraction activities, mining, and chemical processing industries.

North America Control Valve Market Geographical Outlook

• The US market is expected to grow significantly

The control valve market’s growth in the United States is propelled by several key drivers that reflect both the evolution of core industries and advancements in technology. One of the primary drivers is the robust expansion of the oil and gas sector, which remains a cornerstone of the U.S. industrial landscape. As domestic crude oil and natural gas production continue to rise, there is a compelling need for precise flow control across extraction, processing, and transportation operations, factors that directly boost demand for advanced control valve solutions.

The pie chart below illustrates the distribution of natural gas usage, highlighting that the majority, 88.63% is delivered directly to consumers according to the EIA. This indicates that most of the natural gas produced is used for end-user consumption. A smaller portion, 7.55%, is used as lease and plant fuel, which powers equipment and operations at production and processing facilities. An even smaller share, 3.81%, is consumed in pipeline and distribution use, representing the energy required to transport and deliver the gas.

Figure: Natural Gas Consumption by End-Use, 2024

Source: EIA

Similarly, the modernization of power generation facilities, including conventional and renewable energy plants, further stimulates market growth as operators seek enhanced process efficiency and safety compliance. According to the U.S. Energy Information Administration, the majority of the nation's electricity was generated by natural gas, renewable sources, coal, and nuclear energy in 2022. Renewable sources of electricity include wind, hydropower, solar power, biomass, and geothermal. Together, these sources generated about 21% of the country's electricity in 2022.

Another significant growth catalyst is the accelerating adoption of industrial automation and digitalization. U.S. manufacturers and process industries are investing heavily in automation systems to improve productivity, operational reliability, and real-time process monitoring. This shift drives the uptake of smart valves equipped with features such as digital actuators, integrated sensors, remote diagnostics, and IIoT connectivity. The shift toward predictive maintenance and data-driven optimization is fostering a strong market for valves capable of advanced monitoring and remote adjustment, enabling users to minimize downtime and achieve better cost control.

Regulatory trends also play a pivotal role. Stricter U.S. environmental and safety standards, especially in chemicals, water treatment, and energy-intensive sectors, require companies to invest in valves that support precise control, leak prevention, and compliance with emission standards. Such mandates increase the replacement rate of obsolete valves and encourage the deployment of more sophisticated, higher-value products. Moreover, the product launches in the market further fuel the market. For instance, in July 2025, ThermOmegaTech, a leading innovator in thermal control solutions, launched the new ITV, Industrial Tempering Valve. This self-operating, easy-to-install valve regulates high-temperature effluent in industrial applications and protects drain lines from damage.

In addition to this, the diversification of application segments also supports sustained market growth. Beyond traditional industries, there is a rising adoption of control valves in pharmaceuticals, food and beverage, and water management, where process integrity, hygiene, and energy efficiency are paramount.

Comprehensively, the U.S. control valve market is expected to maintain steady growth, fueled by industrial expansion, the relentless push toward automation, regulatory compliance imperatives, and the upgrade of critical infrastructure, all underpinned by ongoing innovation in valve technology.

North America Control Valve Market Key Developments

• In 2025, IMI invested $38 toward Automation Manufacturing and Sustainability. Scheduled to open in 2026, the new facility in Lake Forest, CA, will primarily be targeted at manufacturing for the CCI actuator and control valve product catalog.

Different segments covered under the North America control valve Market report are as follows:

• By Type
  • Linear
  • Rotary
• By Operation Type
  • Hydraulic
  • Pneumatic
  • Electric
  • Manual
• By End Users
  • Oil and Gas
  • Energy and Power
  • Water and Wastewater
  • Mining
  • Chemicals
  • Pharmaceuticals
  • Food & Beverages
  • Building & Construction
  • Pulp & Paper
  • Agriculture
  • Others
• By Country
  • United States
  • Canada
  • Mexico

1. EXECUTIVE SUMMARY

IMI PLC

Velan, Inc.

Emerson Electric Co.

Flowserve Corporation

Neles Corporation

Richards Industrials, Inc.

SAMSON Controls Inc.

Crane Co. 

Pentair PLC

Honeywell International Inc.

ValvTechnologies

Baker Hughes