UK EV Battery Cooling Market Report, Size, Share, Opportunities, and Trends Segmented By Cooling Type, Battery Type, and Vehicle Type – Forecasts from 2025 to 2030

Companies Profiled

UK EV Battery Cooling Market Size:

The UK EV Battery Cooling Market is expected to witness robust growth over the forecast period.

UK EV Battery Cooling Market Key Highlights

• The rapid adoption of Battery Electric Vehicles (BEVs) is the primary growth catalyst in the UK EV battery cooling market, as these vehicles necessitate sophisticated thermal management systems for performance and safety.
• Government regulations, particularly the 2030 phase-out of new petrol and diesel car sales, directly drive manufacturers to invest in electric vehicle technologies, which in turn increases the demand for advanced battery cooling solutions.
• The market is shifting toward liquid cooling technologies, which offer superior heat dissipation and are becoming the industry standard for high-performance and fast-charging applications.
• The UK's expanding public charging infrastructure, especially the rollout of ultra-rapid charge points, intensifies the need for efficient cooling systems capable of managing the significant heat generated during fast charging cycles.

The UK's automotive sector is undergoing a fundamental transformation, with electrification at its core. This transition is profoundly reshaping the demand for critical components, particularly EV battery cooling systems. As the number of electric vehicles on UK roads increases, the imperative to manage battery performance, longevity, and safety becomes more pronounced. This analysis delves into the market dynamics, technological shifts, and regulatory frameworks that are currently defining the UK EV battery cooling landscape. The focus remains on the direct impact of these factors on the market, providing a clear and data-driven perspective for industry stakeholders.

UK EV Battery Cooling Market Analysis

• Growth Drivers

The UK EV battery cooling market is propelled by a convergence of technological and regulatory factors. The most significant driver is the growing consumer adoption of Battery Electric Vehicles (BEVs), which accounted for nearly half of all electrified cars produced in the UK in August 2025. This surge in BEV production creates a direct, proportional demand for robust thermal management systems. Unlike air-cooled systems found in older or less powerful EVs, modern BEVs with higher energy density batteries require sophisticated cooling to maintain optimal operating temperatures, prevent degradation, and ensure safety.

A second critical driver is the expansion of the UK's charging infrastructure. The government's push for more public and private charge points, including the rollout of ultra-rapid chargers at motorway service areas, directly increases the demand for cooling systems. Fast charging generates substantial heat, and without an effective cooling system, it can severely degrade battery life and performance. Consequently, as the charging ecosystem evolves to enable long-distance travel and quicker top-ups, it mandates the use of advanced cooling solutions, such as liquid cooling, to handle these high thermal loads.

• Challenges and Opportunities

The primary challenge facing the market is the cost and complexity associated with advanced thermal management systems. Liquid cooling, while more effective, requires intricate design and additional components, which can elevate the overall cost of the battery pack. This creates a cost headwind for manufacturers seeking to produce more affordable EVs. However, this challenge simultaneously presents a significant opportunity. As manufacturers strive to improve battery efficiency and longevity, they are compelled to innovate. These dynamics drive the need for new, more efficient coolants and materials, creating a fertile ground for R&D and product development. Opportunities also exist in the aftermarket, as the growing fleet of older EVs will eventually require maintenance and replacement of cooling components, opening a new revenue stream for service providers.

• Raw Material and Pricing Analysis

The UK EV battery cooling market, being a physical product sector, is influenced by the supply chain of key materials. Liquid cooling systems rely on coolants, often based on glycol-purification solutions, and hardware such as cold plates, pumps, and hoses. Pricing is subject to global commodity markets and logistical costs. The supply chain for these materials is global, with production hubs often located in Asia and Europe. Disruptions, as experienced in recent years, can lead to increased costs and supply chain complexities. The pricing of coolants and thermal interface materials (TIMs) is tied to the cost of raw chemicals and manufacturing processes. As demand for advanced cooling technologies rises, manufacturers are focusing on material innovation to reduce costs and improve performance, which could stabilize or even lower prices over time.

• Supply Chain Analysis

The global supply chain for EV battery cooling components is complex and interconnected. Key production hubs for coolants, thermal interface materials (TIMs), and cooling plates are distributed across Europe and Asia. The UK is dependent on these global supply chains for the majority of its components. Logistical complexities arise from the need for just-in-time delivery to UK-based automotive assembly plants. The market is also dependent on a network of specialized suppliers who provide bespoke cooling solutions tailored to specific vehicle models and battery chemistries. This dependency highlights a potential vulnerability to geopolitical events and trade disruptions.

• Government Regulations

The UK government's regulatory framework directly influences the EV market and, by extension, the demand for battery cooling.

In-Depth Segment Analysis

• By Cooling Type: Liquid Cooling

The liquid cooling segment dominates the UK EV battery cooling market due to its superior performance characteristics. As battery energy density and charging speeds increase, the need for effective heat dissipation becomes a design and safety imperative. Liquid cooling systems, which circulate a coolant through channels or plates in direct contact with the battery cells, offer far greater thermal management capabilities than air cooling. This technology is essential for maintaining the optimal temperature range of lithium-ion batteries, which power the majority of modern EVs. The proliferation of ultra-rapid charging, with its high-power output, necessitates the adoption of liquid cooling to prevent thermal runaway and ensure battery longevity. This trend propels the segment's growth, as manufacturers standardize liquid cooling solutions across their high-performance and long-range vehicle portfolios. The continued development of new, more efficient coolants and cooling plate designs further solidifies this segment's market position.

• By End-User: Battery Electric Vehicles (BEVs)

The Battery Electric Vehicles (BEVs) segment is the primary factor for the UK EV battery cooling market’s growth. BEVs rely exclusively on their battery packs for propulsion, making the performance, safety, and longevity of the battery a critical design consideration. Unlike hybrid vehicles, BEVs utilize larger, more energy-dense battery packs that operate at higher thermal loads, particularly during extended driving or rapid charging. These inherent characteristics mandate the use of sophisticated cooling systems. The UK's ambitious decarbonization targets and supportive policies have spurred a significant increase in BEV registrations and production, which directly correlates to a heightened demand for high-efficiency battery cooling technologies. This segment's growth is foundational to the market, as every new BEV produced or sold requires a robust cooling system.

Competitive Environment and Analysis

The UK EV battery cooling market is populated by a mix of specialized component manufacturers and large-scale industrial firms. Key players include firms that provide cooling systems and coolants. These companies compete on technological innovation, integration capabilities, and supply chain efficiency.

Hanon Systems is a global leader in automotive thermal management. The company provides comprehensive thermal solutions for electric vehicles, including battery thermal management systems (BTMS). Hanon Systems' strategy involves a focus on integrated solutions that manage heat across the battery, electric motor, and power electronics, reflecting a holistic approach to EV thermal design.

DuPont is a major supplier of advanced materials, including solutions for EV thermal management. The company's press releases highlight its focus on developing innovative materials like DuPont Amberlite EV2X resin, a glycol-purification solution designed to prolong the life of EV coolant. This strategic positioning as a provider of specialized, high-performance materials places DuPont as a critical link in the thermal management supply chain.

Recent Market Developments

• September 2025: The UK-based energy technology company, Solus Power, secured a contract with the Ministry of Defense’s Defense and Security Accelerator (DASA) to develop its portable battery technology, "Kratos." This development highlights a strategic investment in specialized, ruggedized battery technology, which requires robust thermal management to operate under arduous conditions.
• September 2025: Ofgem announced that 77 projects have entered the final assessment stage of a government-driven 'super battery' support scheme. The scheme is designed to secure investment in Long Duration Electricity Storage (LDES), which includes large-scale Li-Ion battery projects. This development indicates a future increase in demand for industrial-scale battery cooling solutions for energy storage.

UK EV Battery Cooling Market Segmentation

BY COOLING TYPE

• Air Cooling
• Liquid Cooling
• Fan Cooling

BY BATTERY TYPE

• Lead Acid
• Lithium Ion
• Others

BY VEHICLE TYPE

• Battery Electric Vehicles
• Hybrid Electric Vehicles
• Plug-In Hybrid Electric Vehicle

Companies Profiled

1. EXECUTIVE SUMMARY 

2. MARKET SNAPSHOT

2.1. Market Overview

2.2. Market Definition

2.3. Scope of the Study

2.4. Market Segmentation

3. BUSINESS LANDSCAPE 

3.1. Market Drivers

3.2. Market Restraints

3.3. Market Opportunities 

3.4. Porter’s Five Forces Analysis

3.5. Industry Value Chain Analysis

3.6. Policies and Regulations 

3.7. Strategic Recommendations 

4. TECHNOLOGICAL OUTLOOK 

5. UNITED KINGDOM EV BATTERY COOLING MARKET BY COOLING TYPE  

5.1. Introduction

5.2. Air Cooling

5.3. Liquid Cooling

5.4. Fan Cooling

6. UNITED KINGDOM EV BATTERY COOLING MARKET BY BATTERY TYPE  

6.1. Introduction

6.2. Lead Acid

6.3. Lithium Ion

6.4. Others

7. UNITED KINGDOM EV BATTERY COOLING MARKET BY VEHICLE TYPE  

7.1. Introduction

7.2. Battery Electric Vehicles

7.3. Hybrid Electric Vehicles

7.4. Plug-In Hybrid Electric Vehicle

8. COMPETITIVE ENVIRONMENT AND ANALYSIS

8.1. Major Players and Strategy Analysis

8.2. Market Share Analysis

8.3. Mergers, Acquisitions, Agreements, and Collaborations

8.4. Competitive Dashboard

9. COMPANY PROFILES

9.1. Columbia-Staver Limited 

9.2. Denso Corporation 

9.3. Grayson  Thermal Systems

9.4. Calatherm  Limited 

9.5. Senior Flexonics 

9.6. Technical Services (UK)  Ltd.

9.7. Valeo 

9.8. Dana Corporation 

9.9. MAHLE  GmbH

9.10. Sogefi  SpA 

10. APPENDIX

10.1. Currency 

10.2. Assumptions

10.3. Base and Forecast Years Timeline

10.4. Key benefits for the stakeholders

10.5. Research Methodology 

10.6. Abbreviations 

Companies Profiled

Columbia-Staver Limited 

Denso Corporation 

Grayson Thermal Systems

Calatherm Limited 

Senior Flexonics 

Technical Services (UK) Ltd.

Valeo 

Dana Corporation 

MAHLE GmbH

Sogefi SpA 

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