Canada EV Battery Cooling Market - Strategic Insights and Forecasts (2025-2030)

Report CodeKSI061618251
PublishedSep, 2025

Description

Canada EV Battery Cooling Market is anticipated to expand at a high CAGR over the forecast period.

Canada EV Battery Cooling Market Key Highlights:

  • The Canadian EV battery cooling market's expansion is directly tied to the national push for electric vehicle adoption, driven by government sales targets for zero-emission vehicles.
  • The predominance of Battery Electric Vehicles (BEVs) over Plug-in Hybrid Electric Vehicles (PHEVs) in new registrations, with BEVs accounting for 76% of new ZEVs in 2023, intensifies demand for high-performance liquid cooling systems.
  • Government regulations, including the Zero-Emission Vehicle Availability Standard, compel automakers to meet rising sales quotas, creating a guaranteed baseline demand for the necessary battery thermal management components.
  • Canada's rich domestic supply of critical minerals like lithium, cobalt, and nickel provides a strategic advantage, fostering a localized supply chain that mitigates reliance on international imports for core cooling components and materials.

The Canadian electric vehicle (EV) sector is undergoing a profound transformation, positioning the EV battery cooling market as a critical, high-growth segment. The imperative for efficient battery thermal management systems stems from their foundational role in ensuring the safety, longevity, and performance of EV batteries. As Canada progresses toward its ambitious zero-emission vehicle sales targets, the demand for sophisticated cooling solutions is no longer a secondary consideration but a core technological requirement.

Canada EV Battery Cooling Market Analysis:

Growth Drivers

The primary catalyst for market growth is the concerted government effort to accelerate EV adoption. Federal sales targets, such as the Zero-Emission Vehicle Availability Standard, mandate that 100% of new light-duty vehicles sold in Canada be zero-emission by 2035. This policy directly translates into a non-negotiable demand for battery thermal management systems, as every new EV requires an effective cooling solution. The shift in consumer preference, evident in the surge of larger vehicle registrations like SUVs and pickup trucks, also propels growth. These vehicles, often equipped with larger battery packs to support greater range and performance, necessitate more robust and complex cooling systems to manage the increased thermal load. The growing prominence of BEVs, which comprised 76% of new ZEV registrations in 2023, further amplifies this demand, as their larger battery capacities require more advanced thermal management than PHEVs.

Challenges and Opportunities

The market faces significant headwinds, primarily from economic factors and supply chain volatility. Recent pauses and re-evaluations of major EV battery manufacturing projects by companies like Ford and Northvolt point to a market reality check, with some of these decisions linked to a slower-than-expected rate of consumer adoption. This uncertainty poses a challenge to long-term investment in localized cooling system manufacturing. However, this same environment creates opportunities. The Canadian government’s strategic focus on establishing an end-to-end EV supply chain, from mining to manufacturing, presents a clear pathway for domestic players. The development of a robust, localized supply chain can insulate the market from international logistical complexities and geopolitical risks, offering a stable and reliable source for components. This strategic imperative to build a secure domestic supply chain is a key opportunity for companies that can produce and innovate within Canada.

Raw Material and Pricing Analysis

The Canadian EV battery cooling market is a physical product market, with components ranging from cooling plates and pumps to specialized coolants and refrigerants. The pricing of these systems is inherently linked to the global cost of raw materials. Canada's competitive advantage lies in its abundant reserves of critical minerals like lithium, cobalt, nickel, and graphite. This domestic supply helps to stabilize the cost of battery-grade materials, which in turn influences the final price of the battery pack and its cooling system. While Canada is a key player in raw material extraction, the global supply chain for finished electronic and fluid components remains complex, and pricing can be sensitive to fluctuations in international markets for copper, aluminum, and advanced polymers.

Supply Chain Analysis

Canada's EV battery cooling supply chain is a developing ecosystem, strategically positioned to support the broader North American market. The chain begins with the domestic mining of critical minerals, with significant projects advancing in provinces rich with these resources. Key production hubs for battery manufacturing are emerging in Ontario and Quebec, drawing major foreign investments from companies like Volkswagen and Stellantis-LG Energy Solution. This localization of battery production creates a direct and proximate demand for integrated cooling solutions. Logistical complexities exist in linking raw material extraction in the North and West to manufacturing centers in the East. Dependencies on international suppliers for specific electronic components, such as microcontrollers for thermal management units, and certain advanced chemicals for coolants, remain, but the overall strategic direction is to build an integrated, North American-focused supply chain.

Government Regulations

Government policy is a dominant force shaping the market. Regulations primarily focus on mandating EV sales and supporting infrastructure development, which indirectly yet fundamentally drives demand for battery cooling technology.

Jurisdiction

Key Regulation / Agency

Market Impact Analysis

Federal (Canada)

Zero-Emission Vehicle Availability Standard

This regulation mandates rising quotas for ZEV sales, directly creating a market for EV battery cooling solutions. The 2035 target of 100% ZEV sales guarantees sustained, long-term demand for these systems, regardless of immediate consumer trends.

Transport Canada

Transportation of Dangerous Goods (TDG) Act

The TDG Act regulates the transport of lithium-ion batteries, which are classified as hazardous materials. This regulation impacts the entire battery supply chain, including the design and integrity of cooling systems, which must prevent thermal events during transport.

Natural Resources Canada

Zero-Emission Vehicle Infrastructure Program (ZEVIP)

ZEVIP funds the installation of charging infrastructure, which indirectly supports the battery cooling market. As more chargers, particularly DC fast chargers, become available, the demand for robust cooling systems to handle the heat generated during rapid charging intensifies.

Canada EV Battery Cooling Market Segment Analysis

  • Liquid Cooling

Liquid cooling systems represent the dominant and fastest-growing segment, propelled by the increasing prevalence of high-performance BEVs. This technology, which circulates a fluid (e.g., glycol-water or a dielectric fluid) through channels within or around the battery pack, offers superior thermal management compared to air cooling. The direct demand for liquid cooling is a consequence of several factors. Fast-charging, a key consumer requirement for high-range EVs, generates significant heat. Liquid cooling systems are essential for dissipating this thermal energy quickly and efficiently, preventing battery degradation and ensuring safe charging. Moreover, liquid cooling provides uniform temperature distribution across the battery cells, which is critical for maximizing battery lifespan and maintaining consistent performance. As automakers push for higher power-to-weight ratios and faster charging speeds, the demand for advanced liquid cooling solutions becomes an engineering imperative, driving segment growth.

  • Battery Electric Vehicles (BEVs)

The BEV segment is the primary growth driver for the Canadian EV battery cooling market. Unlike HEVs and PHEVs, which rely on internal combustion engines for part of their range, BEVs are powered solely by a battery pack. This singular power source means their entire performance envelope—from acceleration to range and charging speed—is dictated by the battery's health and efficiency. Consequently, the demand for sophisticated cooling systems is at its peak within this segment. BEV battery packs are significantly larger and more energy-dense than those in hybrids, generating a greater volume of heat. This requires active, high-capacity cooling systems to prevent thermal runaway and optimize performance. The federal sales mandate for ZEVs, coupled with consumer preference for BEVs, ensures that as the number of new electric vehicles on Canadian roads grows, so too does the demand for the most advanced battery cooling technologies.

Canada EV Battery Cooling Market Competitive Environment and Analysis

The Canadian EV battery cooling market is defined by a landscape of established automotive suppliers and specialized technology firms. These companies compete on system integration capabilities, efficiency, and material innovation.

  • Hanon Systems: A global leader in automotive thermal and energy management solutions. The company provides a range of products for electric and hybrid vehicles, including liquid cooling plates and heat pump systems. Hanon Systems' strategic positioning is based on its deep expertise in automotive climate control and thermal systems, allowing it to offer integrated, vehicle-specific solutions that are essential for major automakers' platforms.
  • Dana Limited: This company offers a broad portfolio of thermal management solutions for EVs, including active cooling plates, battery chillers, and coolant pumps. Dana's strategy is centered on providing a comprehensive suite of products that can be customized for different vehicle platforms, from passenger cars to commercial vehicles. Their focus on end-to-end solutions, from design to manufacturing, makes them a key partner for vehicle manufacturers aiming to optimize battery performance and lifespan.
  • Modine Manufacturing: Modine is a leading provider of thermal management systems for various applications. For the EV sector, the company develops liquid-to-air cooling systems, chillers, and heat exchangers. Modine's strategic approach leverages its long history in thermal engineering to create robust and efficient cooling products. The company’s focus on industrial and commercial vehicle segments complements the passenger vehicle market, providing a diversified demand base for its technologies.

Canada EV Battery Cooling Market Developments:

In February 2024, Betterfrost, a Canadian cleantech company specializing in thermal management, announced a partnership with the global automotive supplier DENSO and the Ontario Vehicle Innovation Network (OVIN). The collaboration aims to develop and test new EV thermal management technologies specifically designed to improve vehicle range in Canada's extreme cold and heat. This partnership leverages local expertise to address one of the most significant challenges for EV adoption in the country.

  • February 2024: Modine, a global leader in thermal management solutions, acquired Scott Springfield Manufacturing. While Scott Springfield primarily specializes in air handling units, this acquisition is part of Modine's broader strategy to expand its product portfolio and capabilities. This move enhances Modine's position in the North American thermal management market, which includes critical components for EV battery cooling systems, allowing them to offer a more comprehensive range of solutions.
  • In August 2024, Hanon Systems, a major automotive thermal management supplier with operations in Canada, launched its fourth-generation heat pump system for electric vehicles. This new modular system is designed to capture waste heat from the battery, motor, and ambient air, significantly improving energy efficiency and extending EV range. The innovation is particularly relevant for the Canadian market, where cold weather can significantly impact battery performance and range.

Canada EV Battery Cooling Market Segmentation

BY COOLING TYPE

  • Air Cooling
  • Liquid Cooling
  • Fan Cooling

BY BATTERY TYPE

  • Lead Acid
  • Lithium Ion
  • Others

BY VEHICLE TYPE

  • Battery Electric Vehicles
  • Hybrid Electric Vehicles
  • Plug-In Hybrid Electric Vehicle

Companies Profiled

1. EXECUTIVE SUMMARY

2. MARKET SNAPSHOT

2.1. Market Overview

2.2. Market Definition

2.3. Scope of the Study

2.4. Market Segmentation

3. BUSINESS LANDSCAPE

3.1. Market Drivers

3.2. Market Restraints

3.3. Market Opportunities

3.4. Porter’s Five Forces Analysis

3.5. Industry Value Chain Analysis

3.6. Policies and Regulations

3.7. Strategic Recommendations

4. TECHNOLOGICAL OUTLOOK

5. CANADA EV BATTERY COOLING MARKET BY COOLING TYPE 

5.1. Introduction

5.2. Air Cooling

5.3. Liquid Cooling

5.4. Fan Cooling

6. CANADA EV BATTERY COOLING MARKET BY BATTERY TYPE 

6.1. Introduction

6.2. Lead Acid

6.3. Lithium Ion

6.4. Others

7. CANADA EV BATTERY COOLING MARKET BY VEHICLE TYPE 

7.1. Introduction

7.2. Battery Electric Vehicles

7.3. Hybrid Electric Vehicles

7.4. Plug-In Hybrid Electric Vehicle

8. COMPETITIVE ENVIRONMENT AND ANALYSIS

8.1. Major Players and Strategy Analysis

8.2. Market Share Analysis

8.3. Mergers, Acquisitions, Agreements, and Collaborations

8.4. Competitive Dashboard

9. COMPANY PROFILES

9.1. Dana Limited

9.2. Calogy Solutions

9.3. MAHLE, Inc.

9.4. BetterFrost

9.5. Magna International Inc.

9.6. Denso Corporation

9.7. Robert Bosch

9.8. Sogefi SpA

10. APPENDIX

10.1. Currency

10.2. Assumptions

10.3. Base and Forecast Years Timeline

10.4. Key benefits for the stakeholders

10.5. Research Methodology

10.6. Abbreviations

LIST OF FIGURES

LIST OF TABLES

Companies Profiled

Dana Limited

Calogy Solutions

MAHLE, Inc.

BetterFrost

Magna International Inc.

Denso Corporation

Robert Bosch

Sogefi SpA

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