EPP Foam Market Size, Share, Opportunities, And Trends By Foam (Fabricated EPP, Molded EPP, Others), By Raw Material (Bio-based Polypropylene, Synthetic Polypropylene), By Application (Furniture, HVAC, Food Packaging, Automotive, Others), And By Geography - Forecasts From 2024 To 2029

  • Published : Jan 2024
  • Report Code : KSI061616576
  • Pages : 146

The EPP foam market is anticipated to expand at a high CAGR over the forecast period.

This increase is due to the use of products in a wide range of applications, including packaging, consumer goods, building and construction, and others. Expanded polypropylene (EPP) foam has a strong preference for using high-impact resistance for sensitive items such as computer equipment and circuit boards in non-food packaging situations. The use of expanded polypropylene (EPP) foam in toys and athletic equipment is expected to rise as customers pay more attention to their physical health. These factors are projected to increase the worldwide expanded polypropylene foam market throughout the forecast period.


Expanded Polypropylene (EPP) foam, a flexible and lightweight cellular plastic material, has emerged as a major player in various sectors, transforming applications ranging from car interiors to protective packaging. EPP foam, known for its superior impact resistance and energy absorption qualities, is made using a unique expansion technique that results in a closed-cell structure. This structure not only adds extraordinary strength and longevity to the material but also makes it buoyant and chemically inactive. EPP foam's ability to take several hits while maintaining structural integrity makes it an excellent choice for protective packaging, automotive components, and sports equipment. EPP foam's low weight, along with exceptional thermal insulation and acoustic absorption properties, has positioned it as the preferred material in industries such as electronics, medical packaging, and beyond. As industries seek lightweight, sustainable, and robust materials, EPP foam is a flexible option that drives innovation across a wide range of applications.

Market Drivers:

  • Automotive industry growth:

The automobile sector is a major driver of the EPP foam market, as its unique features meet the changing demands of current vehicle design. EPP foam's lightweight composition, along with great acoustic insulation qualities, makes it an ideal material for vehicle interiors. It significantly reduces noise and vibrations, providing a relaxing driving experience. As car manufacturers increasingly prioritize comfort and creativity in vehicle design, the need for EPP foam continues to climb. This makes it an essential component for constructing visually appealing, comfortable, and acoustically optimized interior components.

  • Consumer goods packaging:

EPP foam's appeal in consumer product packaging stems from its superior cushioning and shock-absorption properties, which provide a dependable protective barrier for fragile objects during transit. Its lightweight nature reduces packing weight, lowering total shipping costs. EPP foam's adaptability enables the production of custom-fit packaging, giving a snug and secure fit for a wide range of items. As e-commerce grows, so does the demand for efficient and safe packaging solutions, making EPP foam an increasingly popular choice in the consumer products packaging market.

  • Riising e-commerce penetration:

The fast rise of e-commerce has been a key driver for the EPP foam industry. With the increase in online retail operations, there is a greater need for dependable and safe packaging solutions. EPP foam's outstanding shock-absorbing capabilities make it an excellent choice for protecting fragile products in transit. As the global e-commerce sector grows, so does the demand for effective packaging materials that assure product safety during delivery. This is driving the use of EPP foam in the packaging business.

  • Focus on sustainable packaging:

In response to increased environmental concerns, the EPP foam industry is being spurred by a renewed emphasis on sustainable solutions. EPP foam's recyclability and eco-friendliness meet the demand for ecologically responsible products. As companies and consumers value sustainability, the recyclable nature of EPP foam makes it an appealing option. This emphasis on environmental concern not only drives the use of EPP foam in a variety of applications but also reflects a larger industry trend toward more environmentally friendly production and packaging processes.

  • Advancements in the manufacturing technology:

Manufacturing technology developments have substantially broadened the range of applications for EPP foam. Advancements in moulding processes and the development of high-tech equipment have increased the material's elasticity, allowing for elaborate and bespoke shapes. This versatility has opened up new opportunities in industries other than traditional uses, allowing EPP foam to satisfy particular and growing needs in electronics, aircraft, and other production sectors. The ongoing innovation of production processes continues to drive the use of EPP foam as a versatile and efficient material.

Products offered by key companies:

  • Arcel®, Sonoco Protective Solutions: Sonoco Protective Solutions' Arcel® is an innovative foam material that perfectly combines expanded polyethylene (EPE) and polystyrene (EPS) for unrivalled performance. This revolutionary fusion produces a lightweight yet sturdy solution suited for protective packaging. Arcel® provides high impact resistance and shock absorption, guaranteeing the secure transport and storage of sensitive items. This product, with its adaptability and eco-friendly design, appeals to a wide range of sectors, offering a dependable and long-term solution for protecting goods in transportation.

Prominent growth is projected in the automotive sector under the application segment

The automotive category is expected to emerge as the leading force in the EPP foam market in the future years, owing to the critical role that it plays in improving the driving experience. With an increased emphasis on quieter and more comfortable travel, EPP foam's remarkable acoustic insulation capabilities come into play, effectively reducing noise and vibrations within the car. This foam provides a peaceful environment for both drivers and passengers by isolating engine noise and lowering road noise. Its lightweight lightness and exceptional moldability make it a staple of modern automobile interiors, allowing for the fabrication of visually appealing and comfortable components. From armrests to door panels, EPP foam perfectly integrates comfort and design, boosting the entire environment within the car. As automakers continue to prioritize innovation in vehicle interiors, the various uses of this foam are likely to generate considerable growth in the automotive segment of the EPP foam market, cementing its position as a vital contributor to the industry's development.

The Asia Pacific region is expected to hold a significant share of the EPP foam market:

The Asia Pacific region is expected to emerge as the dominant force in the EPP foam market in the future years, owing to its considerable anticipated expansion at a compelling Compound Annual expansion Rate (CAGR) throughout the forecast period. Given the high concentration of consumer electronics manufacturing and consumption in the region, this foam is an important component in guaranteeing the safe shipping of fragile electronic equipment. Its lightweight form and protective features make it ideal for protecting valuable electrical devices during transport. As the Asia Pacific region undergoes sustained economic expansion and technological improvement, the demand for EPP foam is expected to rise further. The material's unrivalled adaptability, along with its lightweight and sustainable features, not only responds to the present demands of numerous sectors but also stimulates innovation, directing the path of materials research. This, together with the region's strategic position as a technology and manufacturing base, places Asia Pacific as the dominant force in the EPP foam market in the next years.

Key developments:

  • JSP launched ARPRO Revolution in January 2022, using nearly completely recycled materials. This product is suited for non-technical applications such as furniture, recreation, and packaging due to its minimal carbon footprint.


  • By Foam
    • Fabricated EPP
    • Molded EPP
    • Others
  • By Raw Material
    • Bio-based Polypropylene
    • Synthetic Polypropylene
  • By Application
    • Furniture
    • HVAC
    • Food Packaging
    • Automotive
    • Others
  • By Geography
    • North America
      • United States
      • Canada
      • Mexico
    • South America
      • Brazil
      • Argentina
      • Others
    • Europe
      • United Kingdom
      • Germany
      • France
      • Italy
      • Spain
      • Others
    • Middle East and Africa
      • Saudi Arabia
      • UAE
      • Others
    • Asia Pacific
      • Japan
      • China
      • India
      • South Korea
      • Taiwan
      • Thailand
      • Indonesia
      • Others


1.1. Market Overview

1.2. Market Definition

1.3. Scope of the Study

1.4. Market Segmentation

1.5. Currency

1.6. Assumptions

1.7. Base, and Forecast Years Timeline


2.1. Research Process

2.2. Research Data


3.1. Key Findings


4.1. Market Drivers

4.2. Market Restraints

4.3. Porter’s Five Forces Analysis

4.3.1. Bargaining Power of Suppliers

4.3.2. Bargaining Power of Buyers

4.3.3. Threat of New Entrants

4.3.4. Threat of Substitutes

4.3.5. Competitive Rivalry in the Industry

4.4. Industry Value Chain Analysis


5.1. Introduction

5.2. Fabricated EPP

5.3. Molded EPP

5.4. Others


6.1. Introduction

6.2. Bio-based Polypropylene

6.3. Synthetic Polypropylene


7.1. Introduction

7.2. Furniture

7.3. HVAC

7.4. Food Packaging

7.5. Automotive

7.6. Others


8.1. Introduction

8.2. North America

8.2.1. United States

8.2.2. Canada

8.2.3. Mexico

8.3. South America

8.3.1. Brazil

8.3.2. Argentina

8.3.3. Others

8.4. Europe

8.4.1. United Kingdom

8.4.2. Germany

8.4.3. France

8.4.4. Italy

8.4.5. Spain

8.4.6. Others

8.5. Middle East and Africa

8.5.1. Saudi Arabia

8.5.2. UAE

8.5.3. Others

8.6. Asia Pacific

8.6.1. Japan

8.6.2. China

8.6.3. India

8.6.4. South Korea

8.6.5. Taiwan

8.6.6. Thailand

8.6.7. Indonesia

8.6.8. Others


9.1. Major Players and Strategy Analysis

9.2. Market Share Analysis

9.3. Mergers, Acquisitions, Agreements, and Collaborations


10.1. BASF SE

10.2. Kaneka Corporation

10.3. Knauf Industries

10.4. Engineered Foam Products Ltd  

10.5. Sonoco Protective Solutions

10.6. DS Smith

10.7. JSP

10.8. Signode Industrial Group LLC

10.9. Clark Foam Products Corporation

10.10. Molan-Pino South Africa


Kaneka Corporation

Knauf Industries

Engineered Foam Products Ltd 

Sonoco Protective Solutions

DS Smith


Signode Industrial Group LLC

Clark Foam Products Corporation

Molan-Pino South Africa