Extruded Polypropylene (XPP) Foam Market - Strategic Insights and Forecasts (2025-2030)
Description
Extruded Polypropylene (XPP) Foam Market Size:
The Extruded Polypropylene (XPP) Foam Market, at a 6.20% CAGR, is projected to increase from USD 1.228 billion in 2025 to USD 1.658 billion in 2030.
Extruded Polypropylene (XPP) Foam Market Key Highlights:
- Extruded Polypropylene (XPP) foam market is experiencing rising demand for lightweight materials across industries.
- Growing preference for sustainable, eco-friendly materials is boosting Extruded Polypropylene (XPP) foam adoption.
- Asia-Pacific region is witnessing rapid market growth due to urbanization and economic development.
- North America is seeing increased Extruded Polypropylene (XPP) foam use in automotive and packaging applications.
Extruded polypropylene (XPP) foam is a type of foam material made from polypropylene resin, which is a thermoplastic polymer. The material is produced by extruding a molten polypropylene resin through a die, which forms a continuous sheet of foam. The foam is then cooled and cut into various shapes and sizes. XPP foam is characterized by its unique cellular structure, which is made up of small, closed cells that are uniform in size and shape. This structure gives the foam excellent cushioning, impact resistance, and thermal insulation properties.

To learn more about this report, request a free sample copy
Additionally, XPP foam is lightweight, durable, and resistant to moisture, chemicals, and UV radiation. Due to its properties, XPP foam is used in a variety of applications across various industries. For example, it is commonly used in the automotive industry for car interiors, headliners, and dashboards. It is also used in packaging applications, such as protective packaging for electronics and fragile items, as well as in insulation applications for buildings and appliances. Another advantage of XPP foam is that it is recyclable and can be reused multiple times. This makes it a sustainable and eco-friendly alternative to other foam materials. Additionally, XPP foam is non-toxic and does not emit harmful gases, making it a safe option for both consumers and workers. Researchers have been working on developing new formulations of XPP foam that offer improved properties such as increased stiffness and improved fire resistance. This has helped expand the range of applications for XPP foam.
Extruded Polypropylene (XPP) Foam Market Growth Drivers:
- Increasing demand for lightweight materials
The increasing demand for lightweight materials is mainly driving the growth of the extruded polypropylene (XPP) foam market. This is because XPP foam is a lightweight material that offers excellent cushioning and impact resistance, making it a popular choice for a wide range of applications across various industries. The demand for lightweight materials is being driven by several factors. First, lightweight materials can help reduce fuel consumption and improve energy efficiency in various industries, including automotive, aerospace, and transportation. This is particularly important as the global population continues to grow, leading to increased demand for transportation and energy resources. Second, lightweight materials can also help reduce shipping costs and improve logistics, which is important for companies looking to optimize their supply chain and reduce costs.
- Growing demand for sustainable and eco-friendly materials:
The growing demand for sustainable and eco-friendly materials is another key driver of the growth of the Extruded Polypropylene (XPP) Foam market. There is growing awareness of the impact that human activities have on the environment, and a need to reduce carbon emissions and waste. This has led many companies to look for more sustainable and eco-friendly alternatives to traditional materials. Also, there is increasing demand from consumers for environmentally friendly products, and this has put pressure on companies to use sustainable and eco-friendly materials in their products. For example, XPP foam is widely used in packaging applications for electronics and fragile items, where it provides excellent protection and is also sustainable and eco-friendly. It is also used in insulation applications for buildings and appliances, where it provides excellent thermal insulation and is a sustainable and eco-friendly alternative to traditional insulation materials.
Extruded Polypropylene (XPP) Foam Market Geographical Outlook:
- Asia-Pacific to show higher growth
The Asia-Pacific (APAC) region is expected to witness the highest growth in the extruded polypropylene (XPP) foam market in the forecast period. Countries such as China, India, and Japan are at the forefront of urbanization, which has led to an increase in demand for products that cater to the needs of the urban population. Extruded polypropylene (XPP) foam is used in various applications such as furniture padding, insulation, and soundproofing, which are in high demand in urban areas. The Asia Pacific region has been witnessing strong economic growth over the past few years, which has led to an increase in demand for various products and services. The growing disposable income of consumers in the region has also led to an increase in demand for high-quality products, which has led to an increase in demand for Extruded polypropylene (XPP) foam.
North America accounts for a notable share of the extruded polypropylene (XPP) foam market. The growth of the extruded polypropylene (XPP) foam market in North America is expected to continue in the forecast period, driven by a rapidly growing population, which has led to an increase in demand for products such as automobiles, electronics, and packaging materials. Extruded polypropylene (XPP) foam is used in various applications such as automotive interiors, protective packaging, and building insulation, which has led to an increase in demand.
List of Top Extruded Polypropylene (XPP) Foam Companies:
- USEON
- SEKISUI CHEMICAL CO., LTD
- Sigma-Aldrich
- BASF SE
- NMC SA
Extruded Polypropylene (XPP) Foam Market Scope:
| Report Metric | Details |
|---|---|
| Extruded Polypropylene (XPP) Foam Market Size in 2025 | USD 1.228 billion |
| Extruded Polypropylene (XPP) Foam Market Size in 2030 | USD 1.658 billion |
| Growth Rate | 6.20% |
| Study Period | 2020 to 2030 |
| Historical Data | 2020 to 2023 |
| Base Year | 2024 |
| Forecast Period | 2025 – 2030 |
| Forecast Unit (Value) | Billion |
| Segmentation | Type, End-User, Geography |
| Geographical Segmentation | North America, South America, Europe, Middle East and Africa, Asia Pacific |
| List of Major Companies in Extruded Polypropylene (XPP) Foam Market |
|
| Customization Scope | Free report customization with purchase |
Extruded Polypropylene (XPP) Foam Market Segmentation:
- EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY TYPE
- Low intensity
- High intensity
- EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY END-USER
- Packaging
- Automotive
- Building & Construction
- Others
- EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY GEOGRAPHY
- North America
- USA
- Canada
- Mexico
- South America
- Brazil
- Argentina
- Others
- Europe
- Germany
- France
- United Kingdom
- Spain
- Others
- Middle East and Africa
- Saudi Arabia
- UAE
- Others
- Asia Pacific
- China
- India
- Japan
- South Korea
- Indonesia
- Thailand
- Others
- North America
Our Best-Performing Industry Reports:
Frequently Asked Questions (FAQs)
The extruded polypropylene (XPP) foam market is expected to reach a total market size of US$1.658 billion by 2030.
Extruded Polypropylene (XPP) Foam Market is valued at US$1.228 billion in 2025.
The extruded polypropylene (XPP) foam market is expected to grow at a CAGR of 6.20% during the forecast period.
The increasing demand for lightweight materials is mainly driving the extruded polypropylene (XPP) foam market growth.
North America accounts for a notable share of the extruded polypropylene (XPP) foam market.
Table Of Contents
1. EXECUTIVE SUMMARY
2. MARKET SNAPSHOT
2.1. Market Overview
2.2. Market Definition
2.3. Scope of the Study
2.4. Market Segmentation
3. BUSINESS LANDSCAPE
3.1. Market Drivers
3.2. Market Restraints
3.3. Market Opportunities
3.4. Porter’s Five Forces Analysis
3.5. Industry Value Chain Analysis
3.6. Policies and Regulations
3.7. Strategic Recommendations
4. TECHNOLOGICAL OUTLOOK
5. EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY TYPE
5.1. Introduction
5.2. Low intensity
5.3. High intensity
6. EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY END-USER
6.1. Introduction
6.2. Packaging
6.3. Automotive
6.4. Building & Construction
6.5. Others
7. EXTRUDED POLYPROPYLENE (XPP) FOAM MARKET BY GEOGRAPHY
7.1. Introduction
7.2. North America
7.2.1. USA
7.2.2. Canada
7.2.3. Mexico
7.3. South America
7.3.1. Brazil
7.3.2. Argentina
7.3.3. Others
7.4. Europe
7.4.1. Germany
7.4.2. France
7.4.3. United Kingdom
7.4.4. Spain
7.4.5. Others
7.5. Middle East and Africa
7.5.1. Saudi Arabia
7.5.2. UAE
7.5.3. Others
7.6. Asia Pacific
7.6.1. China
7.6.2. India
7.6.3. Japan
7.6.4. South Korea
7.6.5. Indonesia
7.6.6. Thailand
7.6.7. Others
8. COMPETITIVE ENVIRONMENT AND ANALYSIS
8.1. Major Players and Strategy Analysis
8.2. Market Share Analysis
8.3. Mergers, Acquisitions, Agreements, and Collaborations
8.4. Competitive Dashboard
9. COMPANY PROFILES
9.1. USEON
9.2.
9.3. SEKISUI CHEMICAL CO., LTD.
9.4. Sigma-Aldrich
9.5. BASF SE
9.6. NMC SA
9.7. JSP Corporation
9.8. Pregis LLC
9.9. Sumitomo Chemical
9.10. DS Smith
9.11. Furukawa Electric Co. Ltd.
10. APPENDIX
10.1. Currency
10.2. Assumptions
10.3. Base and Forecast Years Timeline
10.4. Key benefits for the stakeholders
10.5. Research Methodology
10.6. Abbreviations
LIST OF FIGURES
LIST OF TABLES
Companies Profiled
USEON
SEKISUI CHEMICAL CO., LTD
Sigma-Aldrich
BASF SE
NMC SA
JSP Corporation
Pregis LLC
Sumitomo Chemical
DS Smith
Furukawa Electric Co. Ltd
Related Reports
| Report Name | Published Month | Download Sample |
|---|---|---|
| Antifoaming Agent Market Insights: Share, Growth, Forecast 2030 | March 2025 | |
| Defoamers Market Report: Size, Share, Trends, Forecast 2030 | November 2024 | |
| Elastomeric Foam Market Report: Size, Share, Forecast 2030 | May 2025 | |
| Thermoformed Plastic Products Market Size: Report, 2023 - 2028 | January 2023 |