Fluid Handling System Market Size, Share, Opportunities, and Trends Report Segmented By Component, Industry Vertical, and Geography – Forecasts from 2024 to 2029

Description

Fluid Handling System Market Size:

The fluid handling system market is set to reach USD 100.268 billion in 2030, growing at a CAGR of 5.39% from a valuation of USD 59.291 billion in 2020.

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The fluid-handling system market comprises various components, including pumps, valves, seals, gaskets, flow meters, hoses, storage tanks and many other related devices which are used in numerous industries. This market is being driven by the growing need to automate, use energy efficiently and comply with government standards.

The fluid handling system market is a critical component of industrial operations, encompassing industrial fluid handling and process fluid management. A fluid handling system consists of numerous interconnected pieces of equipment that are intended to exploit the mass and energy of a moving fluid to carry out tasks, transfer heat, or speed up production processes. Fluid transfer systems ensure efficient movement of liquids and gases across sectors like manufacturing, oil and gas, and chemicals.

Fluid control solutions, including industrial pumps and industrial valves, optimize flow regulation and system reliability. Liquid handling equipment supports precise dispensing and processing, while the sealing solutions market enhances system integrity by preventing leaks. Driven by automation and efficiency demands, this market delivers innovative technologies to meet stringent performance and safety requirements in complex industrial environments.

Depending on the application, the system's design, the fluids it uses, and its function, changes. However, it might be challenging to comprehend how systems operate and how to debug and optimize them due to the complexity of the majority of systems. The fluid handling system market is segmented into components, industry verticals, and geography.  

Fluid Handling System Market Trends:

The fluid handling system market is experiencing robust growth driven by technological advancements and evolving industry needs. Key drivers include the integration of smart fluid handling technologies, such as IoT-enabled fluid systems and AI-driven fluid control, which optimize performance and enhance operational efficiency. Industrial automation, propelled by the Industry 4.0 revolution, fuels demand for advanced fluid handling systems that seamlessly integrate into automated production processes, improving productivity and precision. Predictive maintenance for pumps, powered by real-time analytics, minimizes downtime, while automation and digitalization in fluid management enhance accuracy and reliability.

Sustainability is a pivotal factor, with energy-efficient pumps and eco-friendly fluid handling solutions addressing environmental concerns. The adoption of PFAS-free fluid systems aligns with stringent regulatory requirements, particularly in industries like pharmaceuticals and food and beverage. Single-use fluid systems are gaining traction in biopharma for their sterility and efficiency, while modular fluid systems, supported by 3D printing, offer cost-effective customization and flexibility for applications in chemical processing and oil and gas.

Stringent regulations on environmental protection and worker safety are encouraging companies to invest in compliant, high-performance fluid handling systems. The growing focus on water and wastewater treatment, driven by global water scarcity and urbanization, further accelerates market growth. Innovations like smart sensors and IoT integration enable real-time monitoring and data-driven decision-making, improving system reliability and efficiency.

The market is poised for significant expansion due to rising demand from end-use sectors, including oil and gas, pharmaceuticals, chemical processing, and food and beverage. Infrastructure development in emerging economies, particularly in the Asia-Pacific region, contributes to market opportunities. User search intent for fluid handling systems typically centers on understanding market trends, technological innovations, and sustainable solutions, with professionals seeking insights into IoT applications, energy-efficient systems, and regulatory compliance to guide investment and operational decisions.

Fluid Handling System Market Overview

Fluid-handling systems, which include pumps, valves, motors, controllers and piping assemblies, are at the centre of industrial, municipal and commercial infrastructure, and this trend is forecasted to continue through the period from 2023 to 2025. As such, there are tightening regulations governing fluid-handling systems in the global market, with increases in energy efficiency regulations, sustainability requirements, and equipment compliance in the marketplace during the period from 2023 to 2025.

In 2024, the Ecodesign for Sustainable Products Regulation (ESPR) came into effect, allowing regulatory authorities to consider other aspects of the environmental performance of pumps and pump systems. The introduction of the Ecodesign for Sustainable Products Regulation (ESPR) will also set the stage for stricter requirements related to the sustainability of pump systems, including longevity, reparability and lifecycle impact documentation.

In the United States, the Department of Energy issued a final rule establishing standards for energy conservation for dedicated-purpose pump motors, which took effect in September 2023. The final rule has introduced new standards for efficiency based on horsepower and has necessitated that specific classes of motors should also have variable speeds; this requirement must be met by December 2025. As a result of these initiatives, the Department of Energy is reinforcing the national policy direction towards the reduction of energy consumption for pump systems in the residential and commercial sectors.

Government and regional programs supporting energy efficiency continue to identify how much electricity is consumed by pumping systems in many industrial and commercial buildings and facilities.

Emerson recorded USD 17,492 million in net sales in 2024 and USD 18,016 million in 2025, indicating steady growth that strengthens the company’s investment capacity in automation, instrumentation and control technologies. This revenue expansion supports accelerated development of sensing, monitoring and digital automation solutions that are widely used in modern fluid-handling systems. Stronger financial performance allows Emerson to expand production capabilities, enhance product reliability and introduce more advanced efficiency-driven technologies. As a result, the company’s growth contributes to improved pump automation, flow-control accuracy and system-level optimisation, supporting overall advancement and competitiveness in the global fluid-handling market.

Fluid Handling System Market Growth Drivers:

• Growing demand for consumer goods, oil, gas, energy, and power is anticipated to drive the market’s growth.

The Oil market report of the International Energy Agency, published in August 2022, stated that the World Oil demand is now forecasted at 99.7 mb/d in 2022 and 101.8 mb/d in 2023. This is anticipated to lead to the growth of the fluid handling system market as these systems are used in the production of these products. Moreover, the growing trend of automating plant operations is further supplementing the growth of the fluid handling system market, as the manufacturers involved in this market are focusing on developing advanced fluid handling systems to gain a competitive advantage over other players in the fluid handling system market.

Furthermore, the development of terminals and storage facilities for the oil and gas industry, as well as the installation of new pipelines, all contribute to the growth of the fluid handling system market. One of the major factors influencing the growth of the fluid handling system market is the fierce competition offered by local producers to established manufacturers. In the chemical and wastewater management industries, there is a considerable demand for cutting-edge systems

Increasing adoption of industrial automation is predicted to positively impact the fluid handling systems market growth.

Automation in Industry including the implementation of Digital Twin models and the use of Advanced Metering, Distributed Control Systems (DCS/PLC), Edge Analytics, and IIoT Sensors - is resulting in significant changes to the Operational Requirements of all types of Fluid Handling Equipment (Valves, Pumps and Flow Meters) across the Upstream, Midstream and Downstream sectors of the Oil & Gas Industry. Automation has increased the level of accuracy required to control Flow, Pressure and Temperature and as a result, manufacturers of Fluid Handling Equipment must manufacture their equipment to achieve the greatest level of accuracy, Speed of Operation and Deterministic Communication for their equipment to be integrated with the Control Loops and Safety Interlocks of the plant.

The documentation of the Digitalisation Initiatives occurring in the Oil & Gas Industry was published in Government and Industry forums and presented by Government and Industry Agencies who are showcasing the Digital Transformation taking place in Exploration and Production.

A second effect of Industrial Automation on the Oil & Gas Sector is Asset-Centric Predictive Maintenance based on Continuous Telemetry. Government publications and Technical Guidance identify the impact of Sensor Networks and Analytic Tools that measure the following parameters: Vibration levels, Bearing Health, Seal Integrity and the rate of Corrosion of the Asset. The use of Telemetry and Analytic Tools will reduce the number of Unplanned Outages and shift the procurement focus away from the Availability of Parts and Components manufactured exclusively for the industry to those manufactured with Condition Monitoring Instruments.

The impact of Industrial Automation on Safety and Regulatory Compliance in the Oil & Gas Sector is considerable. Automated Shutdown Logic, Remote Monitoring and Integrated Gas Detection Systems all reduce the potential for human exposure to hazardous environments. The Government and Industry Procurement Documents of the Oil & Gas Sector now include references to the Procurement Documents for the Minimum Deliverables Requirements for Automated Systems and the Testing of Instruments for the Following Safety and Compliance, Certified Autonomous Automation Systems and Intrinsically Safe Instrumentation. The creation and investment of National Policies regarding digitalisation, telecom infrastructure in the digital economy and the expansion of digital networks with 5G wireless technology and IoT enablement creates the needed connectivity and regulatory framework.

Weir Group secured £ 2,475m in orders in 2023 and £ 2,523m in 2024, reflecting a steady increase in demand for its industrial solutions. Rising order intake indicates strong market confidence in the company’s capabilities in automation, wear-resistant technologies, and system integration. These orders enable continued development and deployment of advanced fluid-handling solutions, including pumps, valves, and automated control systems. By supporting investment in R&D, digital monitoring, and efficiency-enhancing equipment, Weir’s growing order book strengthens the industrial automation driver in the fluid-handling market, facilitating improved process reliability, operational efficiency, and adoption of smart system technologies.

Fluid Handling System Market Restraints:

The fluid handling systems market is constrained in several ways, despite its expansion. The substantial upfront cost associated with installing and integrating fluid handling systems, particularly for sophisticated automated solutions, is a major obstacle. This may discourage SMEs (small and medium-sized businesses) from using these technologies, which would restrict market expansion.

Another limitation is the absence of personnel with the necessary skills to manage and maintain sophisticated fluid-handling equipment. Further impediments to market development may include concerns about how well fluid handling technologies integrate with the current infrastructure and the possible disturbance that might result from system outages during installation or maintenance, resulting in restrained market growth.

Fluid Handling System Market Segmentation Analysis

• By Industry Vertical: Construction

By industry vertical, the Fluid Handling System market is segmented into Oil and Gas, Energy and Power, Food and Beverage, Chemical, Pharmaceuticals, Water & Wastewater, Marine, Metallurgy, Construction, and Others. The growth of fluid handling systems in the construction industry is primarily driven by rapid urban development and infrastructure expansion across both developed and emerging economies. The US Census Bureau calculated the population of the United States of America to be 335,893,238 as of January 2024. This number represents an increase of 1,759,535 or 0.53% since January 2023 and 4,443,957 or 1.34% since the Census Day of April 2020.[as6] 

Large-scale construction projects such as residential complexes, commercial buildings, airports, highways, tunnels, and industrial plants require reliable pumps, valves, pipes, and drainage systems for water transport, concrete mixing, wastewater management, and fire suppression systems. Government investment in smart cities, transportation infrastructure, and affordable housing programs continues to increase demand for fluid handling equipment capable of operating under high pressure and abrasive conditions, making these systems an essential element of modern construction projects.

Another major driver is the increasing complexity of construction designs and regulatory standards related to safety, water management, and sustainability. Modern construction now prioritizes efficient water use, flood prevention, and fire safety compliance. This has accelerated the adoption of automated pumping systems, pressure-regulating valves, and intelligent control units that ensure optimal fluid flow in heating, drainage, sewage, and ventilation networks. Environmental regulations requiring proper wastewater handling and reduced water loss are pushing contractors to upgrade from conventional equipment to advanced fluid handling systems that deliver better performance, reliability, and operational efficiency.

Additionally, the US Census Bureau states that the total construction spending at a seasonally adjusted rate was USD 2,139.110 billion for the same duration, of which private construction accounted for USD 1.623.269 billion.

Technological advancements are also contributing significantly to market growth. The integration of automation, digital monitoring, and energy-efficient designs has transformed traditional mechanical equipment into smart Fluid Handling Systems. Leading manufacturers offer a broad range of construction-grade fluid handling solutions. For example, Flowserve Corporation and KSB SE & Co. KGaA supply high-capacity centrifugal and split-case pumps for water transport, drainage, and fire-fighting systems, while Grundfos and Xylem Inc. provide energy-efficient booster pumps, submersible dewatering pumps, and smart water-management systems used extensively in residential and commercial buildings. Alfa Laval, Sulzer, and Weir Group specialize in heavy-duty slurry pumps, fluid processing systems, and separation technologies for large infrastructure and industrial construction projects. Together, these companies form the backbone of the global fluid handling ecosystem for construction, supplying both core mechanical hardware and intelligent control systems required for modern infrastructure development.

Sensors, remote monitoring platforms, and predictive maintenance tools enable contractors and facility managers to monitor system health in real time, reduce downtime, and prevent failures before they occur. Additionally, rising awareness around energy conservation and total lifecycle cost reduction is driving demand for high-efficiency pumps and intelligent flow control technologies, particularly in high-rise buildings and commercial construction projects where energy usage and system reliability directly impact operational costs.

Fluid Handling System Market Geographical Outlook:

• North America: the US

The United States fluid handling system market is strongly driven by large-scale investments in infrastructure modernization, particularly in the water and wastewater sector. A significant portion of the country’s pipelines, pumping stations, and treatment facilities are decades old and require urgent upgrades to reduce leakage, improve efficiency, and meet modern water quality standards.

Federal and state funding directed toward the rehabilitation of municipal water networks, stormwater systems, and sewage treatment plants is creating continuous demand for advanced pumps, valves, flow meters, filtration systems, and automated control solutions.

For instance, according to the EPA’s latest assessment, the U.S. requires major upgrades across its drinking water infrastructure, with $312.6 billion needed to replace or rehabilitate aging distribution and transmission pipelines, directly boosting demand for pumps, valves, meters and pipeline-related fluid handling systems. An additional $83 billion is required for treatment facilities to reduce contamination, supporting investments in dosing, filtration and advanced flow-control technologies. Furthermore, $47.6 billion is allocated for improving water storage infrastructure, while $21.8 billion is needed for source structures such as wells and intake systems. Together, these needs highlight that a significant portion of national infrastructure spending is concentrated in areas that depend heavily on fluid handling equipment, reinforcing strong long-term market expansion.

Another major growth driver is the expansion and continuous upgrading of the energy, chemicals, and manufacturing sectors across the United States. Aligning with this, in 2023, total U.S. primary energy consumption was approximately 94 quadrillion Btu.

Industries such as oil and gas, power generation, pharmaceuticals, food and beverage processing, and specialty chemicals rely heavily on efficient fluid movement for production, cooling, dosing, and transfer operations. The growing focus on operational efficiency and reduced downtime is pushing companies to replace outdated equipment with advanced, high-performance systems that offer greater reliability and lower maintenance costs. Furthermore, rising investments in LNG infrastructure, renewable fuels, and advanced chemicals are increasing the need for specialized fluid handling equipment capable of managing extreme temperatures, corrosive substances, and high-pressure environments.

The increasing adoption of automation and digital technologies is also accelerating market growth. Manufacturers and utilities are integrating fluid handling systems with sensors, smart controls, and IoT technologies to enable real-time monitoring, predictive maintenance, and optimized operations.

At the same time, tightening environmental and safety regulations in the US are compelling industries to adopt leak-proof systems, low-emission valves, and energy-efficient pumping solutions to comply with emissions control and workplace safety standards. These regulatory pressures, combined with the industry’s push toward sustainability and cost reduction, are driving widespread replacement and upgrading of fluid handling systems, ensuring steady market growth across the country.

Fluid Handling System Market Key Developments: 

• In December 2025, Quaker Houghton, the global leader in industrial process fluids, announced the launch of three new hardware products within its QH FLUID INTELLIGENCE™ platform, significantly expanding the company’s portfolio of automated fluid management solutions.
• In November 2025, JohnDow Industries (JDI), widely known for its extensive line of Portable Fluid Evacuation products, announced the launch of its patented Centralized Fluid Evacuation System.
• In April 2025, Graco Inc., a leading manufacturer of fluid handling equipment, announced the expansion of its field-proven QUANTM™ line. This latest release signifies Graco's ongoing commitment to meet evolving customer needs and empower automated operations.
• In February 2024, Fluid Metering Inc. (FMI) announced the appointment of Girtec AG, a Swiss company, as a strategic distributor for the German, Swiss, Austrian, and Liechtenstein markets for our ultra-precise fluid control metering and dispensing solutions.

Fluid Handling System Market Segmentation:

By Component

• Pumps
• Valves
• Seals
• Gaskets
• Flow Meters
• Hoses
• Storage Tanks
• Others

By Materials

• Metals
• Plastics/Polymers
• Composites
• Elastomers
• Alloys

By Industry Vertical

• Oil and Gas
• Energy and Power
• Food and Beverage
• Chemical
• Pharmaceutical
• Water & Wastewater
• Marine
• Metallurgy
• Construction
• Others

By Geography

• North America
  • USA
  • Canada
  • Mexico
• South America
  • Brazil
  • Argentina
  • Others 
• Europe
  • United Kingdom
  • Germany
  • France
  • Spain
  • Others 
• Middle East and Africa
  • Saudi Arabia
  • UAE
  • Israel
  • Others 
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Taiwan
  • Thailand
  • Indonesia
  • Others

Table Of Contents

1. Executive Summary

2. Market Snapshot

2.1. Market Overview

2.2. Market Definition

2.3. Scope of the Study

2.4. Market Segmentation

3. Business Landscape

3.1. Market Drivers

3.2. Market Restraints

3.3. Market Opportunities

3.4. Porter’s Five Forces Analysis

3.5. Industry Value Chain Analysis

3.6. Policies and Regulations

3.7. Strategic Recommendations

4. Technological Outlook

5. Fluid Handling System Market By Component

5.1. Introduction

5.2. Pumps

5.3. Valves

5.4. Seals

5.5. Gaskets

5.6. Flow Meters

5.7. Hoses

5.8. Storage Tanks

5.9. Others

6. Fluid Handling System Market By Industry Vertical

6.1. Introduction

6.2. Oil and Gas

6.3. Energy and Power

6.4. Food and Beverage

6.5. Chemical

6.6.  Pharmaceuticals

6.7. Water & Wastewater

6.8. Marine

6.9. Metallurgy

6.10. Construction

6.11. Others

7. Fluid Handling System Market By Materials 

7.1. Introduction

7.2. Metals

7.3. Plastics/Polymers

7.4. Composites

7.5. Elastomers

7.6. Alloys

8. Fluid Handling System Market By Geography

8.1. Introduction

8.2. North America

8.2.1. By Component

8.2.2. By Industry Vertical

8.2.3. By Materials

8.2.4. By Country

8.2.4.1. USA

8.2.4.2. Canada

8.2.4.3. Mexico

8.3. South America

8.3.1. By Component

8.3.2. By Industry Vertical

8.3.3. By Materials

8.3.4. By Country

8.3.4.1. Brazil

8.3.4.2. Argentina

8.3.4.3. Others

8.4. Europe

8.4.1. By Component

8.4.2. By Industry Vertical

8.4.3. By Materials

8.4.4. By Country

8.4.4.1. United Kingdom

8.4.4.2. Germany

8.4.4.3. France

8.4.4.4. Spain

8.4.4.5. Others

8.5. Middle East and Africa

8.5.1. By Component

8.5.2. By Industry Vertical

8.5.3. By Materials

8.5.4. By Country

8.5.4.1. Saudi Arabia

8.5.4.2. UAE

8.5.4.3. Others

8.6. Asia Pacific

8.6.1. By Component

8.6.2. By Industry Vertical

8.6.3. By Materials

8.6.4. By Country

8.6.4.1. China

8.6.4.2. Japan

8.6.4.3. India

8.6.4.4. South Korea

8.6.4.5. Taiwan

8.6.4.6. Thailand

8.6.4.7. Indonesia

8.6.4.8. Others

9. Competitive Environment and Analysis

9.1. Major Players and Strategy Analysis

9.2. Market Share Analysis

9.3. Mergers, Acquisitions, Agreements, and Collaborations

9.4. Competitive Dashboard

10. Company Profiles

10.1. Emerson Electric Co.

10.2. Christian Burkert GmbH & Co. KG

10.3. Alfa Laval

10.4. Ingersoll-Rand plc

10.5. IDEX

10.6. Dover Corporation

10.7. Crane Co.

10.8. Circor International, Inc.

10.9. Graco Inc.

10.10. Flowserve Corporation

10.11. Sulzer Ltd.

10.12. KSB SE & Co. KGaA

10.13. The Weir Group PLC

10.14. Grundfos Holding A/S

10.15. SPX FLOW, Inc.

10.16. Pentair plc

11. Research Methodology

List of Figures

List of Tables

Companies Profiled

Emerson Electric Co.

Christian Burkert GmbH & Co. KG

Alfa Laval

Ingersoll-Rand plc

IDEX

Dover Corporation

Crane Co.

Circor International, Inc.

Graco Inc.

Flowserve Corporation

Sulzer Ltd.

KSB SE & Co. KGaA

The Weir Group PLC

Grundfos Holding A/S

SPX FLOW, Inc.

Pentair plc

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