The ionomer resins market is forecast to grow at a CAGR of 4.9%, reaching USD 3.3 billion in 2031 from USD 2.6 billion in 2026.
Ionomer resins are made of ethylene copolymerized with small amounts of vinyl and acid groups. The copolymer has both covalent and ionic bonds. They are widely used in break-resistant bottles, vacuum packaging, protective equipment, insulation, sporting goods, and foamed sheets used in automobile parts and packaging. The market for ionomer resins is expanding in the chemicals and materials sector due to advancements and the rising need for adaptable materials.
According to the IEA (International Energy Agency), the sale of BEV (Battery Electric Vehicles) has risen from 4.7 million in 2021 to 7.3 million in 2022, reaching 9.5 million in 2023. The sale of PHEVs (Plug-In Hybrid Electric Vehicles) increased by 1.9 million in 2021, 2.9 million in 2022, and 4.3 million in 2023.
Rising demand from the packaging industry
Ionomer resins are utilized in general food packaging, pharmaceutical packaging, personal care packaging, etc. There are multiple benefits associated with the use of ionomer resins, such as low seal initiation temperature, oil barrier, high clarity, flex crack resistance, etc. With the growing demand in the food and beverage industry worldwide, the demand for ionomer resins is likely to increase.
According to the U.S. Department of Commerce[1], food and beverage processing establishments in the United States were 42,708 in 2022. The companies are offering various products for different needs. For instance, products by SK functional polymers, LOTADER tie layer for extrusion coating and lamination, OREVAC can be utilized for blown and cast coextrusion of barrier films, EVASINTM EVOH as an oxygen-barrier resin, and EVATANE and Lotryl EMA for lock-seal copolymers.
Rising demand for lightweight materials in automotive
Ionomers create protective layers in the automotive coatings, preventing corrosion, abrasion, and chemical exposure. Ionomers can form smooth, uniform coatings. Further, these are used in the fuel cell membranes and electrode formulations which are helping manufacturers close in on the goal of zero-emission energy.
Further, perfluorosulfonic acid (PFSA) ionomer dispersions are used to power and durability hydrogen fuel cells in FCVs. They are ion-exchange polymers in acid form. Ionomers are used in the membranes and electrodes that are fabricated into membrane electrode assemblies. This fuel cell system is called a proton exchange membrane fuel cell. With the growing demand for clean energy, the need for the ionomer will increase. As per the Net Zero Emissions Scenario 2021-2050, hydrogen and hydrogen-based fuels could avoid up to 60 gigatonnes of CO2 emissions.
Growing demand for solar cell manufacturing
The laminated glass intermediate film is used in solar cells. Further, the ethylene ionomers, which are thermoplastic encapsulant materials, are produced from ethylene and unsaturated carboxylic acid comonomers. In the solar industry, ionomers represent a different class of encapsulation material. The renewable energy goals are moving countries toward a more sustainable model. SolarPower Europe’s analysis indicates the potential application of solar power equivalent to 56 million European homes with solar energy. Due to the high fuel and electricity prices, the distributed PV became an increasingly attractive alternative. Utility-scale systems are becoming the cheapest source of electricity generation in most parts of the world.
The ionomer resins market is segmented into five regions worldwide
By geography, the ionomer resins market is segmented into North America, South America, Europe, the Middle East and Africa, and Asia Pacific. The major economies like China, Japan, India, and South Korea dominate the Asia-Pacific region. Some of the fastest-growing emerging economies are from this region, such as ASEAN countries.
The Asia Pacific region is expected to see notable growth in the ionomer resins market due to increasing applications in automobile and solar cell manufacturing sectors. According to the International Energy Agency (IEA), China continues to lead in solar PV capacity additions, with 100 GW added in 2022, almost 60% more than in 2021.
North America is expected to have a significant market share for ionomer resin products due to its major utilization in automobiles, food, and beverage packaging, as well as the large pharmaceuticals packaging industry. Six major states in the United States alone have a trade value of US$54.20 billion in 2023. Europe would be a significant share of the cosmetic packaging industry. In 2023, cosmetics and personal care products were valued at €96 billion at retail sales price, according to Cosmetics Europe.
The market leaders for the ionomer resins market are Dow Chemicals, 3M, Japan Polyethylene Corporation, JMC Corporation, AGC Chemicals Americas, Inc., and Honeywell International Inc. These key players implement growth strategies such as product launches, mergers, acquisitions, etc., to gain a competitive advantage. For instance,
In November 2023, SK functional polymer (SKFP) started marketing the IONIATM ionomers product range in the EMEA region. They started the process in the first quarter of 2024. IONIATM ionomers are made through a new process developed by SK Geo-centric (SKGC). This process gives extremely low gel levels and is well adapted to film production. They are suitable for flexible film applications such as sealing layers or abrasion-resistant layers. IONIATM ionomers are sodium- or zinc-based. It has a melt index ranging from 1.3 to 15. SKFP’s mother company, SK geo-centric (SKGC), is based in South Korea.
In October 2023, Dow launched SURLYN REN and SURLYN CIR. These two are new sustainable ionomer grades. It is the use of renewable and circular feedstocks. These new grades are to be applied to cosmetic packaging. SURLYN CIR are ionomers produced from mixed plastic waste. SURLYN REN is an ionomer produced from bio-waste, such as used cooking oil. LVMH Beauty will be using renewable energy to manufacture premium cosmetic packaging. Dow has the ambition to transform waste and deliver 3 million metric tons per year of circular and renewable solutions by 2030.
In January 2023, The Chemours Company invested $200 million to increase capacity and advance technology for its Nafion ion exchange materials at Chemours’ manufacturing facility in Villers-Saint-Paul, France. Chemours is a global chemistry company in titanium technologies, thermal & specialized solutions, and advanced performance materials. This production facility had all customary permits and licenses necessary for the construction and operations at the 40-hectare Villers-Saint-Paul site. This included expanding ionomer production and delivering additional capacity in the Nafion materials supply chain. These were necessary investments for Chemours’ 2030 Corporate Responsibility Commitment goal to generate 50% or more of its revenue from products contributing to the United Nation's Sustainable Development Goals.
Dow Chemicals
3M
Japan Polyethylene Corporation
JMC Corporation
AGC Chemicals Americas, Inc.
| Report Metric | Details |
|---|---|
| Study Period | 2021 to 2031 |
| Historical Data | 2021 to 2024 |
| Base Year | 2025 |
| Forecast Period | 2026 – 2031 |
| Companies |
|
The ionomer resins market is analyzed into the following segments:
By Type
Polyvinyl Butyral (PVb)
Ethyl acrylic acid (EAA)
Perfluorosulfonic acids
Others
By End-User Industry
Food and Beverage
Medical
Automotive
Electronics
Others
By Geography
North America
USA
Canada
Mexico
South America
Brazil
Argentina
Rest of South America
Europe
United Kingdom
Germany
France
Italy
Spain
Rest of Europe
Middle East and Africa
Saudi Arabia
UAE
Rest of the Middle East and Africa
Asia Pacific
China
India
Japan
South Korea
Taiwan
Thailand
Indonesia
Rest of Asia-Pacific